Servo Energy Saving Injection Molding Machine

Servo Energy Saving Injection Molding Machine

Highly optimized clamping structure, through the further optimization of the overall structure, hydraulic system and control system, to improve the repeatability of the clamping accuracy
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Description
Technical Parameters
Product Features:

 

1.New dynamic temperature control algorithm.
2.High repeatability of mold opening and closing.
3.open and close the mold action is more stable, smooth and easy to operate.
4.the use of finite element software to optimize the design of the template, and the template stress distribution is uniform, small deformation, effectively improve the precision of the products.
5.Adopting pressure center template structure design, the clamping force acts directly on the mold, the mold size deformation is reduced, and the molding accuracy of the products is improved.
6. Highly optimized clamping structure, through the further optimization of the overall structure, hydraulic system and control system, to improve the repeatability of the clamping accuracy.
7. All our models can be equipped with servo energy saving system.
8. Power saving: Servo energy saving injection molding machine realizes power saving by using servo motor. The servo motor changes according to the need, and its output power = torque × speed. Compared with the traditional three-phase AC asynchronous motor, the magnetic field inside the servo motor is generated by the strong magnetic material by itself, and does not need to be generated by the alternating current through the stator of the motor as in the case of AC asynchronous motor, the magnetic field is generated by alternating current through the stator of the motor, thus saving power.
9. Precision: Servo energy-saving injection molding machine adopts pressure sensor, through the pressure sensor constantly feedback signal, the control system to make real-time control, so that each stage of the required pressure, flow rate quickly, accurately realized. Double closed-loop control is realized, which improves the repeatability of the products
10. High efficiency: the response speed of servo motor is fast, it only takes ±0.5 milliseconds to go from 0 to the rated speed, so the efficiency of processing products is increased by about 2%. This high efficiency performance makes the productivity of the injection molding machine significantly improved.
11. Low-cost production: the automated production process of servo energy-saving injection molding machine can reduce labor costs and energy consumption, through the direct sales of manufacturers, price concessions, quality assurance and after-sales service without worry, for the user to Provides a low-cost production solution.
12. Servo energy-saving injection molding machine also has the advantages of environmental protection and process stability, through advanced control methods to achieve energy saving and emission reduction, and at the same time to ensure the consistency and precision of molded products, improve process stability.
13. By introducing more advanced servo system and closed-loop control technology, the two-color injection molding machine will achieve more accurate injection control and faster response speed, thus improving production efficiency and product quality.
14. The improvement of fully automatic inserting and removing system will further reduce the manual intervention, realize the real unmanned production, reduce the production cost and improve the production efficiency.
15. Two-color injection molding technology can produce products with complex structure and multi-material characteristics, which has great potential for application in the fields of medical, automotive, packaging, electronic products, household goods and so on.
16. In the automotive industry, two-color injection molding can be used to produce automotive interior parts with different hardness or functions.
17. Environmental protection and energy saving is one of the important directions for the development of future two-color injection molding machines. Modern two-color injection molding machines have already significantly reduced energy consumption through energy-saving modifications.
18. By optimizing the motor system and cooling system, bicolor injection molding machines will be able to achieve higher energy efficiency and lower energy consumption.

 

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DESCRIPTION UNIT JM-150S/SS/S2S/SRS JM-300S/SS/S2S/SRS JM-400S/SS/S2S/SRS JM-550S/SS/S2S/SRS JM-850S/SS/S2S/SRS JM-1000S/SS/S2S/SRS JM-1200S/SS/S2S/SRS JM-1600S/SS/S2S/SRS JM-2000S/SS/S2S/SRS JM-2500S/SS/S2S/SRS JM-3000S/SS/S2S/SRS JM-4000S/SS/S2S/SRS JM-5000S/SS/S2S/SRS JM-6000S/SS/S2S/SRS JM-6000S/SS/S2S/SRS
INJECTION UNIT Screw Diameter mm 22 25 25 28 28 32 32 35 35 40 40 45 45 50 50 55 55 60 65 70 75 85 80 90 90 100 95 105 100 110
Injection Pressure kg/cm² 1851 1433 1815 1446 2000 1531 2051 1713 1943 1488 1890 1493 1918 1553 1855 1533 2036 1710 2326 2005 2160 1685 1903 1503 1503 1218 1560 1278 1409 1164
Theoretical Injection Volume cm³ 38 49 54 68 86 113 129 154 173 226 226 286 315 391 470 568 712 847 1376 1595 1830 2350 2080 2640 2640 3259 3890 4760 4315 5220
Max. Shot Weight(PS) g/oz 37/1.3 48/1.7 53/1.9 66/2.4 84/3 110/4 124/4.5 149/5 168/6.1 220/8 220/8 279/10 307/11 380/14 455/16 547/19 688/24 818/29 1328/48 1540/56 1771/64 2270/83 2015/73 2550/93 2574/93 3187/115 3760/137 4600/168 4172/152 5049/184
Injection Rate cm³/sec 26 34 42 53 46 59 53 63 78 102 116 147 149 182 150 180 155 184 136 158 200 250 245 310 465 574 450 550 496 601
Screw Stroke mm 100 110 140 160 180 180 240 240 300 415 415 415 415 550 550
Screw Rotation Speed rpm 0-200 0-200 0-200 0-180 0-220 0-275 0-370 0-235 0-220 0-200 0-240 0-240 0-240 0-180 0-180
CLAMPING UNIT Clamping Force ton 15 30 40 55 85 100 120 160 200 250 300 400 500 600 600
Min. Mold Height mm 100 120 200 220 250 280 300 300 300 400 400 400 400 500 500
Opening Stroke mm 180 180 200 200 250 280 300 300 400 400 400 400 400 500 500
Max. Opening Distance mm 280 300 400 420 500 560 600 600 700 800 800 800 800 1000 1000
Distance Between Tie Bar mm 275x135 355x205 400x250 500x340 560x340 580x420 610x510 750x580 860x530 800x530 890x590 890x590 890x590 1110x660 1110x660
Platen Size mm 430x290 520x370 580x430 720x560 795x575 830x670 830x740 1000x810 1130x800 1070x800 1180x880 1180x880 1180x880 1460x1010 1460x1010
Sliding Platen Size mm S:250x270 S:350x350 S:420x396 S:500x495 S:500x545 S:580x570 S:750x600 S:810x740 S:800x840 S:800x780 S:880x880 S:880x880 S:880x880 S:1000x1000 S:1000x1000
2S:500x270 2S:700x350 2S:840x396 2S:1000x495 2S:1020x545 2S:1160x570 2S:1500x600 2S:1620x740 2S:1600x840 2S:1600x780 2S:1760x880 2S:1760x880 2S:1760x880 2S:2000x1000 2S:2000x1000
/ LS:350x350 LS:420x420 LS:495x495 LS:545x545 LS:570x570 LS:600x600 LS:740x740 LS:840x840 LS:780x780 LS:880x880 LS:880x880 LS:880x880 LS:1000x1000 LS:1000x1000
Diameter Of Rotary Table mm / 680 800 900 1000 1000 1200 1400 1500 1500 1800 1800 2000 2200 2400
Ejector Stroke mm 35 35 35 45 55 65 75 150 150 150 150 150 150 150 150
Ejector Force ton 1.2 1.2 2.3 2.3 4 5.4 5.4 11 11 11 11 11 11 11 11
OTHERS Max. Hydraulic Pressure kg/cm² 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140
Oil Tank Capacity L 120 150 180 230 280 350 400 500 600 600 700 700 700 800 800
Pump Motor Power kW 3 4 5.5 7.5 11 15 15 18.5 22 22 30 30 45 55 55
Barrel Heating Power kW 3 3.5 4.2 5.4 5.4 6.3 10 12 14 16 17 17 17 20 20
Machine Weight kg 900 1000 1500 2200 3000 4000 7000 7500 8000 8000 11000 12000 13000 15000 16000
Machine Dimensions m / / / / / / / / / / / / / / /
Remarks: JM-150S stands for standard machine, SS stands for single slip, S2S stands for double slip, and SRS stands for round disk;