55T disc machine is being assembled
The vertical injection molding machine disc machine is a special vertical injection molding equipment. Its core feature is that it is equipped with a rotatable disc worktable (usually with 2-4 stations). The mold is installed on the disc, and the intermittent rotation of the disc realizes the cyclic operation of multiple stations (such as injection molding, taking out parts, insert placement, etc.).
The overall equipment adopts a vertical layout, and the clamping device and the injection device are arranged vertically. With the automatic rotation of the disc, it is suitable for multi-process synchronous operation. It is widely used in the production of small precision plastic parts in the fields of electronics, automobiles, medical devices, etc., and is particularly good at processing products that require manual placement of inserts (such as metal parts, terminals, etc.).
The main advantages of vertical injection molding machine disc machine.
1. Improve production efficiency
The multi-station design of the disc can realize "taking out parts and placing inserts at the same time during injection molding", reduce the idle time of the equipment, and greatly increase the output per unit time.
2. Save labor costs
A single operator can take care of multiple stations on the disc at the same time, reducing the number of workers; when combined with automation devices (such as robotic arms), unmanned production can be further realized.
3. Improve product precision
The disc has high rotation positioning accuracy (usually up to ±0.02mm), ensuring the accuracy of mold closing and insert placement, and reducing product defect rate caused by manual operation errors.
4. Applicable to complex processes
Particularly suitable for products that require multi-step processing (such as multiple injection molding, insert molding), simplifying the operation process through workstation division and ensuring process stability.
5. Save space
The vertical structure + disc design makes its footprint smaller than the horizontal machine or multiple single machines with the same production capacity, which is suitable for scenes with limited workshop space.
6. Convenient and safe operation
The operator works on the outside of the disc, away from the injection nozzle and clamping area, reducing safety hazards; the vertical layout is also convenient for observing and adjusting the production process.
